Primary Circuit
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A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying
magnetic flux In physics, specifically electromagnetism, the magnetic flux through a surface is the surface integral of the normal component of the magnetic field B over that surface. It is usually denoted or . The SI unit of magnetic flux is the weber ( ...
in the transformer's core, which induces a varying electromotive force (EMF) across any other coils wound around the same core. Electrical energy can be transferred between separate coils without a metallic (conductive) connection between the two circuits.
Faraday's law of induction Faraday's law of induction (briefly, Faraday's law) is a basic law of electromagnetism predicting how a magnetic field will interact with an electric circuit to produce an electromotive force (emf)—a phenomenon known as electromagnetic inducti ...
, discovered in 1831, describes the induced voltage effect in any coil due to a changing magnetic flux encircled by the coil. Transformers are used to change AC voltage levels, such transformers being termed step-up or step-down type to increase or decrease voltage level, respectively. Transformers can also be used to provide
galvanic isolation Galvanic isolation is a principle of isolating functional sections of electrical systems to prevent current flow; no direct conduction path is permitted.John Huntington ''Show Networks and Control Systems: Formerly Control Systems for Live ...
between circuits as well as to couple stages of signal-processing circuits. Since the invention of the first
constant-potential transformer A voltage regulator is a system designed to automatically maintain a constant voltage. A voltage regulator may use a simple feed-forward design or may include negative feedback. It may use an electromechanical mechanism, or electronic components ...
in 1885, transformers have become essential for the transmission,
distribution Distribution may refer to: Mathematics *Distribution (mathematics), generalized functions used to formulate solutions of partial differential equations * Probability distribution, the probability of a particular value or value range of a vari ...
, and utilization of alternating current electric power. A wide range of transformer designs is encountered in electronic and electric power applications. Transformers range in size from RF transformers less than a cubic centimeter in volume, to units weighing hundreds of tons used to interconnect the
power grid An electrical grid is an interconnected network for electricity delivery from producers to consumers. Electrical grids vary in size and can cover whole countries or continents. It consists of:Kaplan, S. M. (2009). Smart Grid. Electrical Power ...
.


Principles

Ideal transformer equations By Faraday's law of induction: where V is the instantaneous
voltage Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge to m ...
, N is the number of turns in a winding, dΦ/dt is the
derivative In mathematics, the derivative of a function of a real variable measures the sensitivity to change of the function value (output value) with respect to a change in its argument (input value). Derivatives are a fundamental tool of calculus. F ...
of the magnetic flux Φ through one turn of the winding over time (''t''), and subscripts P and S denotes primary and secondary. Combining the ratio of eq. 1 & eq. 2: where for a step-up transformer ''a'' < 1 and for a step-down transformer ''a'' > 1. By the law of
conservation of energy In physics and chemistry, the law of conservation of energy states that the total energy of an isolated system remains constant; it is said to be ''conserved'' over time. This law, first proposed and tested by Émilie du Châtelet, means th ...
, apparent,
real Real may refer to: Currencies * Brazilian real (R$) * Central American Republic real * Mexican real * Portuguese real * Spanish real * Spanish colonial real Music Albums * ''Real'' (L'Arc-en-Ciel album) (2000) * ''Real'' (Bright album) (2010) ...
and
reactive Reactive may refer to: *Generally, capable of having a reaction (disambiguation) *An adjective abbreviation denoting a bowling ball coverstock made of reactive resin *Reactivity (chemistry) *Reactive mind *Reactive programming See also *Reactanc ...
power are each conserved in the input and output: where S is apparent power and I is
current Currents, Current or The Current may refer to: Science and technology * Current (fluid), the flow of a liquid or a gas ** Air current, a flow of air ** Ocean current, a current in the ocean *** Rip current, a kind of water current ** Current (stre ...
. Combining Eq. 3 & Eq. 4 with this endnote gives the ideal transformer
identity Identity may refer to: * Identity document * Identity (philosophy) * Identity (social science) * Identity (mathematics) Arts and entertainment Film and television * ''Identity'' (1987 film), an Iranian film * ''Identity'' (2003 film), ...
: where L is winding self-inductance. By
Ohm's law Ohm's law states that the current through a conductor between two points is directly proportional to the voltage across the two points. Introducing the constant of proportionality, the resistance, one arrives at the usual mathematical equat ...
and ideal transformer identity: where Z_\text is the load impedance of the secondary circuit & Z'_\text is the apparent load or driving point impedance of the primary circuit, the superscript ' denoting referred to the primary.


Ideal transformer

An ideal transformer is
linear Linearity is the property of a mathematical relationship (''function'') that can be graphically represented as a straight line. Linearity is closely related to '' proportionality''. Examples in physics include rectilinear motion, the linear r ...
, lossless and perfectly
coupled ''Coupled'' is an American dating game show that aired on Fox from May 17 to August 2, 2016. It was hosted by television personality, Terrence J and created by Mark Burnett, of '' Survivor'', ''The Apprentice'', '' Are You Smarter Than a 5th G ...
. Perfect coupling implies infinitely high core
magnetic permeability In electromagnetism, permeability is the measure of magnetization that a material obtains in response to an applied magnetic field. Permeability is typically represented by the (italicized) Greek letter ''μ''. The term was coined by William ...
and winding
inductance Inductance is the tendency of an electrical conductor to oppose a change in the electric current flowing through it. The flow of electric current creates a magnetic field around the conductor. The field strength depends on the magnitude of the ...
and zero net
magnetomotive force In physics, the magnetomotive force (mmf) is a quantity appearing in the equation for the magnetic flux in a magnetic circuit, often called Ohm's law for magnetic circuits. It is the property of certain substances or phenomena that give rise to ...
(i.e. ''i''''p''''n''''p'' − ''i''''s''''n''''s'' = 0). A varying current in the transformer's primary winding creates a varying magnetic flux in the transformer core, which is also encircled by the secondary winding. This varying flux at the secondary winding induces a varying electromotive force or voltage in the secondary winding. This electromagnetic induction phenomenon is the basis of transformer action and, in accordance with
Lenz's law Lenz's law states that the direction of the electric current induced in a conductor by a changing magnetic field is such that the magnetic field created by the induced current opposes changes in the initial magnetic field. It is named after p ...
, the secondary current so produced creates a flux equal and opposite to that produced by the primary winding. The windings are wound around a core of infinitely high magnetic permeability so that all of the magnetic flux passes through both the primary and secondary windings. With a
voltage source A voltage source is a two-terminal device which can maintain a fixed voltage. An ideal voltage source can maintain the fixed voltage independent of the load resistance or the output current. However, a real-world voltage source cannot supply unli ...
connected to the primary winding and a load connected to the secondary winding, the transformer currents flow in the indicated directions and the core magnetomotive force cancels to zero. According to Faraday's law, since the same magnetic flux passes through both the primary and secondary windings in an ideal transformer, a voltage is induced in each winding proportional to its number of windings. The transformer winding voltage ratio is equal to the winding turns ratio. An ideal transformer is a reasonable approximation for a typical commercial transformer, with voltage ratio and winding turns ratio both being inversely proportional to the corresponding current ratio. The load impedance ''referred'' to the primary circuit is equal to the turns ratio squared times the secondary circuit load impedance. pp. 2-1, 2-2


Real transformer


Deviations from ideal transformer

The ideal transformer model neglects the following basic linear aspects of real transformers: (a) Core losses, collectively called magnetizing current losses, consisting of *
Hysteresis Hysteresis is the dependence of the state of a system on its history. For example, a magnet may have more than one possible magnetic moment in a given magnetic field, depending on how the field changed in the past. Plots of a single component of ...
losses due to nonlinear magnetic effects in the transformer core, and *
Eddy current Eddy currents (also called Foucault's currents) are loops of electrical current induced within conductors by a changing magnetic field in the conductor according to Faraday's law of induction or by the relative motion of a conductor in a mag ...
losses due to joule heating in the core that are proportional to the square of the transformer's applied voltage. (b) Unlike the ideal model, the windings in a real transformer have non-zero resistances and inductances associated with: * Joule losses due to resistance in the primary and secondary windings * Leakage flux that escapes from the core and passes through one winding only resulting in primary and secondary reactive impedance. (c) similar to an
inductor An inductor, also called a coil, choke, or reactor, is a passive two-terminal electrical component that stores energy in a magnetic field when electric current flows through it. An inductor typically consists of an insulated wire wound into a c ...
, parasitic capacitance and self-resonance phenomenon due to the electric field distribution. Three kinds of parasitic capacitance are usually considered and the closed-loop equations are provided * Capacitance between adjacent turns in any one layer; * Capacitance between adjacent layers; * Capacitance between the core and the layer(s) adjacent to the core; Inclusion of capacitance into the transformer model is complicated, and is rarely attempted; the ‘real’ transformer model's equivalent circuit shown below does not include parasitic capacitance. However, the capacitance effect can be measured by comparing open-circuit inductance, i.e. the inductance of a primary winding when the secondary circuit is open, to a short-circuit inductance when the secondary winding is shorted.


Leakage flux

The ideal transformer model assumes that all flux generated by the primary winding links all the turns of every winding, including itself. In practice, some flux traverses paths that take it outside the windings. Such flux is termed ''leakage flux'', and results in
leakage inductance Leakage inductance derives from the electrical property of an imperfectly-coupled transformer whereby each winding behaves as a self-inductance in series with the winding's respective ohmic resistance constant. These four winding constants also in ...
in
series Series may refer to: People with the name * Caroline Series (born 1951), English mathematician, daughter of George Series * George Series (1920–1995), English physicist Arts, entertainment, and media Music * Series, the ordered sets used in ...
with the mutually coupled transformer windings. Leakage flux results in energy being alternately stored in and discharged from the magnetic fields with each cycle of the power supply. It is not directly a power loss, but results in inferior
voltage regulation In electrical engineering, particularly power engineering, voltage regulation is a measure of change in the voltage magnitude between the sending and receiving end of a component, such as a transmission or distribution line. Voltage regulation desc ...
, causing the secondary voltage not to be directly proportional to the primary voltage, particularly under heavy load. Transformers are therefore normally designed to have very low leakage inductance. In some applications increased leakage is desired, and long magnetic paths, air gaps, or magnetic bypass shunts may deliberately be introduced in a transformer design to limit the
short-circuit A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circuit. ...
current it will supply. Leaky transformers may be used to supply loads that exhibit
negative resistance In electronics, negative resistance (NR) is a property of some electrical circuits and devices in which an increase in voltage across the device's terminals results in a decrease in electric current through it. This is in contrast to an ordina ...
, such as
electric arc An electric arc, or arc discharge, is an electrical breakdown of a gas that produces a prolonged electrical discharge. The electric current, current through a normally Electrical conductance, nonconductive medium such as air produces a plasma (p ...
s, mercury- and sodium- vapor lamps and
neon sign In the signage industry, neon signs are electric signs lighted by long luminous gas-discharge tubes that contain rarefied neon or other gases. They are the most common use for neon lighting, which was first demonstrated in a modern form in Decem ...
s or for safely handling loads that become periodically short-circuited such as electric arc welders. Air gaps are also used to keep a transformer from saturating, especially audio-frequency transformers in circuits that have a DC component flowing in the windings. A
saturable reactor A saturable reactor in electrical engineering is a special form of inductor where the magnetic core can be deliberately saturated by a direct electric current in a control winding. Once saturated, the inductance of the saturable reactor drops dr ...
exploits saturation of the core to control alternating current. Knowledge of leakage inductance is also useful when transformers are operated in parallel. It can be shown that if the percent impedance and associated winding leakage reactance-to-resistance (''X''/''R'') ratio of two transformers were the same, the transformers would share the load power in proportion to their respective ratings. However, the impedance tolerances of commercial transformers are significant. Also, the impedance and X/R ratio of different capacity transformers tends to vary. Nomenclature for Parallel Operation, pp. 585–586


Equivalent circuit

Referring to the diagram, a practical transformer's physical behavior may be represented by an
equivalent circuit In electrical engineering and science, an equivalent circuit refers to a theoretical circuit that retains all of the electrical characteristics of a given circuit. Often, an equivalent circuit is sought that simplifies calculation, and more broadly ...
model, which can incorporate an ideal transformer. Winding joule losses and leakage reactances are represented by the following series loop impedances of the model: * Primary winding: ''R''P, ''X''P * Secondary winding: ''R''S, ''X''S. In normal course of circuit equivalence transformation, ''R''S and ''X''S are in practice usually referred to the primary side by multiplying these impedances by the turns ratio squared, (''N''P/''N''S) 2 = a2. Core loss and reactance is represented by the following shunt leg impedances of the model: * Core or iron losses: ''R''C * Magnetizing reactance: ''X''M. ''R''C and ''X''M are collectively termed the ''magnetizing branch'' of the model. Core losses are caused mostly by hysteresis and eddy current effects in the core and are proportional to the square of the core flux for operation at a given frequency. The finite permeability core requires a magnetizing current ''I''M to maintain mutual flux in the core. Magnetizing current is in phase with the flux, the relationship between the two being non-linear due to saturation effects. However, all impedances of the equivalent circuit shown are by definition linear and such non-linearity effects are not typically reflected in transformer equivalent circuits. With
sinusoidal A sine wave, sinusoidal wave, or just sinusoid is a mathematical curve defined in terms of the '' sine'' trigonometric function, of which it is the graph. It is a type of continuous wave and also a smooth periodic function. It occurs often in m ...
supply, core flux lags the induced EMF by 90°. With open-circuited secondary winding, magnetizing branch current ''I''0 equals transformer no-load current. The resulting model, though sometimes termed 'exact' equivalent circuit based on
linearity Linearity is the property of a mathematical relationship (''function'') that can be graphically represented as a straight line. Linearity is closely related to '' proportionality''. Examples in physics include rectilinear motion, the linear r ...
assumptions, retains a number of approximations. Analysis may be simplified by assuming that magnetizing branch impedance is relatively high and relocating the branch to the left of the primary impedances. This introduces error but allows combination of primary and referred secondary resistances and reactances by simple summation as two series impedances. Transformer equivalent circuit impedance and transformer ratio parameters can be derived from the following tests:
open-circuit test The open-circuit test, or no-load test, is one of the methods used in electrical engineering to determine the no-load impedance in the excitation branch of a transformer. The no load is represented by the open circuit, which is represented on th ...
,
short-circuit test The purpose of a short-circuit test is to determine the series branch parameters of the equivalent circuit of a transformer. Method The test is conducted on the high-voltage (HV) side of the transformer where the low-voltage (LV) side (or the ...
, winding resistance test, and transformer ratio test.


Transformer EMF equation

If the flux in the core is purely
sinusoidal A sine wave, sinusoidal wave, or just sinusoid is a mathematical curve defined in terms of the '' sine'' trigonometric function, of which it is the graph. It is a type of continuous wave and also a smooth periodic function. It occurs often in m ...
, the relationship for either winding between its rms voltage ''E''rms of the winding, and the supply frequency ''f'', number of turns ''N'', core cross-sectional area ''A'' in m2 and peak magnetic flux density ''B''peak in Wb/m2 or T (tesla) is given by the universal EMF equation: : E_\text = \approx 4.44 f N A B_\text


Polarity

A
dot convention In electrical engineering, dot marking convention, or alphanumeric marking convention, or both, can be used to denote the same relative instantaneous polarity of two mutually inductive components such as between transformer windings. These ...
is often used in transformer circuit diagrams, nameplates or terminal markings to define the relative polarity of transformer windings. Positively increasing instantaneous current entering the primary winding's ‘dot’ end induces positive polarity voltage exiting the secondary winding's ‘dot’ end. Three-phase transformers used in electric power systems will have a nameplate that indicate the phase relationships between their terminals. This may be in the form of a
phasor In physics and engineering, a phasor (a portmanteau of phase vector) is a complex number representing a sinusoidal function whose amplitude (''A''), angular frequency (''ω''), and initial phase (''θ'') are time-invariant. It is related to ...
diagram, or using an alpha-numeric code to show the type of internal connection (wye or delta) for each winding.


Effect of frequency

The EMF of a transformer at a given flux increases with frequency. By operating at higher frequencies, transformers can be physically more compact because a given core is able to transfer more power without reaching saturation and fewer turns are needed to achieve the same impedance. However, properties such as core loss and conductor
skin effect Skin effect is the tendency of an alternating electric current (AC) to become distributed within a conductor such that the current density is largest near the surface of the conductor and decreases exponentially with greater depths in the co ...
also increase with frequency. Aircraft and military equipment employ 400 Hz power supplies which reduce core and winding weight. Conversely, frequencies used for some railway electrification systems were much lower (e.g. 16.7 Hz and 25 Hz) than normal utility frequencies (50–60 Hz) for historical reasons concerned mainly with the limitations of early electric traction motors. Consequently, the transformers used to step-down the high overhead line voltages were much larger and heavier for the same power rating than those required for the higher frequencies. Operation of a transformer at its designed voltage but at a higher frequency than intended will lead to reduced magnetizing current. At a lower frequency, the magnetizing current will increase. Operation of a large transformer at other than its design frequency may require assessment of voltages, losses, and cooling to establish if safe operation is practical. Transformers may require
protective relay In electrical engineering, a protective relay is a relay device designed to trip a circuit breaker when a fault is detected. The first protective relays were electromagnetic devices, relying on coils operating on moving parts to provide detecti ...
s to protect the transformer from overvoltage at higher than rated frequency. One example is in traction transformers used for
electric multiple unit An electric multiple unit or EMU is a multiple-unit train consisting of self-propelled carriages using electricity as the motive power. An EMU requires no separate locomotive, as electric traction motors are incorporated within one or a numbe ...
and high-speed train service operating across regions with different electrical standards. The converter equipment and traction transformers have to accommodate different input frequencies and voltage (ranging from as high as 50 Hz down to 16.7 Hz and rated up to 25 kV). At much higher frequencies the transformer core size required drops dramatically: a physically small transformer can handle power levels that would require a massive iron core at mains frequency. The development of switching power semiconductor devices made switch-mode power supplies viable, to generate a high frequency, then change the voltage level with a small transformer. Transformers for higher frequency applications such as SMPS typically use core materials with much lower hysteresis and eddy-current losses than those for 50/60 Hz. Primary examples are iron-powder and ferrite cores. The lower frequency-dependant losses of these cores often is at the expense of flux density at saturation. For instance, ferrite saturation occurs at a substantially lower flux density than laminated iron. Large power transformers are vulnerable to insulation failure due to transient voltages with high-frequency components, such as caused in switching or by lightning.


Energy losses

Transformer energy losses are dominated by winding and core losses. Transformers' efficiency tends to improve with increasing transformer capacity. The efficiency of typical distribution transformers is between about 98 and 99 percent. As transformer losses vary with load, it is often useful to tabulate no-load loss, full-load loss, half-load loss, and so on. Hysteresis and
eddy current Eddy currents (also called Foucault's currents) are loops of electrical current induced within conductors by a changing magnetic field in the conductor according to Faraday's law of induction or by the relative motion of a conductor in a mag ...
losses are constant at all load levels and dominate at no load, while winding loss increases as load increases. The no-load loss can be significant, so that even an idle transformer constitutes a drain on the electrical supply. Designing energy efficient transformers for lower loss requires a larger core, good-quality
silicon steel Electrical steel (E-steel, lamination steel, silicon electrical steel, silicon steel, relay steel, transformer steel) is an iron alloy tailored to produce specific magnetic properties: small hysteresis area resulting in low power loss per cycle ...
, or even amorphous steel for the core and thicker wire, increasing initial cost. The choice of construction represents a
trade-off A trade-off (or tradeoff) is a situational decision that involves diminishing or losing one quality, quantity, or property of a set or design in return for gains in other aspects. In simple terms, a tradeoff is where one thing increases, and anot ...
between initial cost and operating cost. Transformer losses arise from: ; Winding joule losses :Current flowing through a winding's conductor causes
joule heating Joule heating, also known as resistive, resistance, or Ohmic heating, is the process by which the passage of an electric current through a conductor (material), conductor produces heat. Joule's first law (also just Joule's law), also known in c ...
due to the resistance of the wire. As frequency increases, skin effect and
proximity effect Proximity effect may refer to: * Proximity effect (atomic physics) * Proximity effect (audio), an increase in bass or low frequency response when a sound source is close to a microphone * ''Proximity Effect'' (comics), a comic book series written by ...
causes the winding's resistance and, hence, losses to increase. ;
Core losses A magnetic core is a piece of magnetic material with a high magnetic permeability used to confine and guide magnetic fields in electrical, electromechanical and magnetic devices such as electromagnets, transformers, electric motors, generators, in ...
:; Hysteresis losses ::Each time the magnetic field is reversed, a small amount of energy is lost due to
hysteresis Hysteresis is the dependence of the state of a system on its history. For example, a magnet may have more than one possible magnetic moment in a given magnetic field, depending on how the field changed in the past. Plots of a single component of ...
within the core, caused by motion of the
magnetic domain A magnetic domain is a region within a magnetic material in which the magnetization is in a uniform direction. This means that the individual magnetic moments of the atoms are aligned with one another and they point in the same direction. When c ...
s within the steel. According to Steinmetz's formula, the heat energy due to hysteresis is given by :::W_\text\approx\eta\beta^_, and, ::hysteresis loss is thus given by :::P_\text\approx_\textf\approx\eta\beta^_ ::where, ''f'' is the frequency, ''η'' is the hysteresis coefficient and ''β''max is the maximum flux density, the empirical exponent of which varies from about 1.4 to 1.8 but is often given as 1.6 for iron. For more detailed analysis, see
Magnetic core A magnetic core is a piece of magnetic material with a high magnetic permeability used to confine and guide magnetic fields in electrical, electromechanical and magnetic devices such as electromagnets, transformers, electric motors, generators, in ...
and Steinmetz's equation. :; Eddy current losses ::
Eddy current Eddy currents (also called Foucault's currents) are loops of electrical current induced within conductors by a changing magnetic field in the conductor according to Faraday's law of induction or by the relative motion of a conductor in a mag ...
s are induced in the conductive metal transformer core by the changing magnetic field, and this current flowing through the resistance of the iron dissipates energy as heat in the core. The eddy current loss is a complex function of the square of supply frequency and inverse square of the material thickness. Eddy current losses can be reduced by making the core of a stack of laminations (thin plates) electrically insulated from each other, rather than a solid block; all transformers operating at low frequencies use laminated or similar cores. ; Magnetostriction related transformer hum :Magnetic flux in a ferromagnetic material, such as the core, causes it to physically expand and contract slightly with each cycle of the magnetic field, an effect known as
magnetostriction Magnetostriction (cf. electrostriction) is a property of magnetic materials that causes them to change their shape or dimensions during the process of magnetization. The variation of materials' magnetization due to the applied magnetic field change ...
, the frictional energy of which produces an audible noise known as
mains hum Mains hum, electric hum, cycle hum, or power line hum is a sound associated with alternating current which is twice the frequency of the mains electricity. The fundamental frequency of this sound is usually double that of fundamental 50/60 Hz, '' ...
or "transformer hum". This transformer hum is especially objectionable in transformers supplied at power frequencies and in
high-frequency High frequency (HF) is the ITU designation for the range of radio frequency electromagnetic waves (radio waves) between 3 and 30 megahertz (MHz). It is also known as the decameter band or decameter wave as its wavelengths range from one to te ...
flyback transformer A flyback transformer (FBT), also called a line output transformer (LOPT), is a special type of electrical transformer. It was initially designed to generate high voltage sawtooth signals at a relatively high frequency. In modern applications, ...
s associated with television CRTs. ; Stray losses :Leakage inductance is by itself largely lossless, since energy supplied to its magnetic fields is returned to the supply with the next half-cycle. However, any leakage flux that intercepts nearby conductive materials such as the transformer's support structure will give rise to eddy currents and be converted to heat. ; Radiative :There are also radiative losses due to the oscillating magnetic field but these are usually small. ;Mechanical vibration and audible noise transmission :In addition to magnetostriction, the alternating magnetic field causes fluctuating forces between the primary and secondary windings. This energy incites vibration transmission in interconnected metalwork, thus amplifying audible transformer hum.


Construction


Cores

; Closed-core transformers are constructed in 'core form' or 'shell form'. When windings surround the core, the transformer is core form; when windings are surrounded by the core, the transformer is shell form. Shell form design may be more prevalent than core form design for distribution transformer applications due to the relative ease in stacking the core around winding coils. Core form design tends to, as a general rule, be more economical, and therefore more prevalent, than shell form design for high voltage power transformer applications at the lower end of their voltage and power rating ranges (less than or equal to, nominally, 230 kV or 75 MVA). At higher voltage and power ratings, shell form transformers tend to be more prevalent. Shell form design tends to be preferred for extra-high voltage and higher MVA applications because, though more labor-intensive to manufacture, shell form transformers are characterized as having inherently better kVA-to-weight ratio, better short-circuit strength characteristics and higher immunity to transit damage.


Laminated steel cores

Transformers for use at power or audio frequencies typically have cores made of high permeability
silicon steel Electrical steel (E-steel, lamination steel, silicon electrical steel, silicon steel, relay steel, transformer steel) is an iron alloy tailored to produce specific magnetic properties: small hysteresis area resulting in low power loss per cycle ...
. The steel has a permeability many times that of
free space A vacuum is a space devoid of matter. The word is derived from the Latin adjective ''vacuus'' for "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. Physicists often dis ...
and the core thus serves to greatly reduce the magnetizing current and confine the flux to a path which closely couples the windings. Early transformer developers soon realized that cores constructed from solid iron resulted in prohibitive eddy current losses, and their designs mitigated this effect with cores consisting of bundles of insulated iron wires. Later designs constructed the core by stacking layers of thin steel laminations, a principle that has remained in use. Each lamination is insulated from its neighbors by a thin non-conducting layer of insulation. The transformer universal EMF equation can be used to calculate the core cross-sectional area for a preferred level of magnetic flux. The effect of laminations is to confine
eddy current Eddy currents (also called Foucault's currents) are loops of electrical current induced within conductors by a changing magnetic field in the conductor according to Faraday's law of induction or by the relative motion of a conductor in a mag ...
s to highly elliptical paths that enclose little flux, and so reduce their magnitude. Thinner laminations reduce losses, but are more laborious and expensive to construct. Thin laminations are generally used on high-frequency transformers, with some of very thin steel laminations able to operate up to 10 kHz. One common design of laminated core is made from interleaved stacks of
E-shaped Many shapes have metaphorical names, i.e., their names are metaphors: these shapes are named after a most common object that has it. For example, "U-shape" is a shape that resembles the letter U, a Gaussian function, bell-shaped curve has the shap ...
steel sheets capped with
I-shaped Many shapes have metaphorical names, i.e., their names are metaphors: these shapes are named after a most common object that has it. For example, "U-shape" is a shape that resembles the letter U, a bell-shaped curve has the shape of the vertical ...
pieces, leading to its name of 'E-I transformer'. Such a design tends to exhibit more losses, but is very economical to manufacture. The cut-core or C-core type is made by winding a steel strip around a rectangular form and then bonding the layers together. It is then cut in two, forming two C shapes, and the core assembled by binding the two C halves together with a steel strap. They have the advantage that the flux is always oriented parallel to the metal grains, reducing reluctance. A steel core's remanence means that it retains a static magnetic field when power is removed. When power is then reapplied, the residual field will cause a high
inrush current Inrush current, input surge current, or switch-on surge is the maximal instantaneous input current drawn by an electrical device when first turned on. Alternating-current electric motors and transformers may draw several times their normal full-lo ...
until the effect of the remaining magnetism is reduced, usually after a few cycles of the applied AC waveform. Overcurrent protection devices such as
fuses Fuse or FUSE may refer to: Devices * Fuse (electrical), a device used in electrical systems to protect against excessive current ** Fuse (automotive), a class of fuses for vehicles * Fuse (hydraulic), a device used in hydraulic systems to protec ...
must be selected to allow this harmless inrush to pass. On transformers connected to long, overhead power transmission lines, induced currents due to geomagnetic disturbances during solar storms can cause saturation of the core and operation of transformer protection devices. Distribution transformers can achieve low no-load losses by using cores made with low-loss high-permeability silicon steel or amorphous (non-crystalline) metal alloy. The higher initial cost of the core material is offset over the life of the transformer by its lower losses at light load.


Solid cores

Powdered iron cores are used in circuits such as switch-mode power supplies that operate above mains frequencies and up to a few tens of kilohertz. These materials combine high magnetic permeability with high bulk electrical
resistivity Electrical resistivity (also called specific electrical resistance or volume resistivity) is a fundamental property of a material that measures how strongly it resists electric current. A low resistivity indicates a material that readily allows ...
. For frequencies extending beyond the VHF band, cores made from non-conductive magnetic
ceramic A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain ...
materials called ferrites are common. Some radio-frequency transformers also have movable cores (sometimes called 'slugs') which allow adjustment of the coupling coefficient (and
bandwidth Bandwidth commonly refers to: * Bandwidth (signal processing) or ''analog bandwidth'', ''frequency bandwidth'', or ''radio bandwidth'', a measure of the width of a frequency range * Bandwidth (computing), the rate of data transfer, bit rate or thr ...
) of tuned radio-frequency circuits.


Toroidal cores

Toroidal transformers are built around a ring-shaped core, which, depending on operating frequency, is made from a long strip of
silicon steel Electrical steel (E-steel, lamination steel, silicon electrical steel, silicon steel, relay steel, transformer steel) is an iron alloy tailored to produce specific magnetic properties: small hysteresis area resulting in low power loss per cycle ...
or permalloy wound into a coil, powdered iron, or ferrite. A strip construction ensures that the
grain boundaries In materials science, a grain boundary is the interface between two grains, or crystallites, in a polycrystalline material. Grain boundaries are two-dimensional defects in the crystal structure, and tend to decrease the electrical and thermal ...
are optimally aligned, improving the transformer's efficiency by reducing the core's
reluctance Magnetic reluctance, or magnetic resistance, is a concept used in the analysis of magnetic circuits. It is defined as the ratio of magnetomotive force (mmf) to magnetic flux. It represents the opposition to magnetic flux, and depends on the ge ...
. The closed ring shape eliminates air gaps inherent in the construction of an E-I core. The cross-section of the ring is usually square or rectangular, but more expensive cores with circular cross-sections are also available. The primary and secondary coils are often wound concentrically to cover the entire surface of the core. This minimizes the length of wire needed and provides screening to minimize the core's magnetic field from generating
electromagnetic interference Electromagnetic interference (EMI), also called radio-frequency interference (RFI) when in the radio frequency spectrum, is a disturbance generated by an external source that affects an electrical circuit by electromagnetic induction, electros ...
. Toroidal transformers are more efficient than the cheaper laminated E-I types for a similar power level. Other advantages compared to E-I types, include smaller size (about half), lower weight (about half), less mechanical hum (making them superior in audio amplifiers), lower exterior magnetic field (about one tenth), low off-load losses (making them more efficient in standby circuits), single-bolt mounting, and greater choice of shapes. The main disadvantages are higher cost and limited power capacity (see Classification parameters below). Because of the lack of a residual gap in the magnetic path, toroidal transformers also tend to exhibit higher inrush current, compared to laminated E-I types. Ferrite toroidal cores are used at higher frequencies, typically between a few tens of kilohertz to hundreds of megahertz, to reduce losses, physical size, and weight of inductive components. A drawback of toroidal transformer construction is the higher labor cost of winding. This is because it is necessary to pass the entire length of a coil winding through the core aperture each time a single turn is added to the coil. As a consequence, toroidal transformers rated more than a few kVA are uncommon. Relatively few toroids are offered with power ratings above 10 kVA, and practically none above 25 kVA. Small distribution transformers may achieve some of the benefits of a toroidal core by splitting it and forcing it open, then inserting a bobbin containing primary and secondary windings.


Air cores

A transformer can be produced by placing the windings near each other, an arrangement termed an "air-core" transformer. An air-core transformer eliminates loss due to hysteresis in the core material. The magnetizing inductance is drastically reduced by the lack of a magnetic core, resulting in large magnetizing currents and losses if used at low frequencies. Air-core transformers are unsuitable for use in power distribution, but are frequently employed in radio-frequency applications. Air cores are also used for resonant transformers such as Tesla coils, where they can achieve reasonably low loss despite the low magnetizing inductance.


Windings

The electrical conductor used for the windings depends upon the application, but in all cases the individual turns must be electrically insulated from each other to ensure that the current travels throughout every turn. For small transformers, in which currents are low and the potential difference between adjacent turns is small, the coils are often wound from enamelled magnet wire. Larger power transformers may be wound with copper rectangular strip conductors insulated by oil-impregnated paper and blocks of
pressboard Pressboard is a class of cellulose-based material constructed of several layers (plies) of paper which, when compressed using a combination of heat and pressure, form a stiff, dense material in a range of weights. Pressboard has been widely used in ...
. High-frequency transformers operating in the tens to hundreds of kilohertz often have windings made of braided
Litz wire Litz wire is a particular type of multistrand wire or cable used in electronics to carry alternating current (AC) at radio frequencies. The wire is designed to reduce the skin effect and proximity effect losses in conductors used at frequencies ...
to minimize the skin-effect and proximity effect losses. Large power transformers use multiple-stranded conductors as well, since even at low power frequencies non-uniform distribution of current would otherwise exist in high-current windings. Each strand is individually insulated, and the strands are arranged so that at certain points in the winding, or throughout the whole winding, each portion occupies different relative positions in the complete conductor. The transposition equalizes the current flowing in each strand of the conductor, and reduces eddy current losses in the winding itself. The stranded conductor is also more flexible than a solid conductor of similar size, aiding manufacture. The windings of signal transformers minimize leakage inductance and stray capacitance to improve high-frequency response. Coils are split into sections, and those sections interleaved between the sections of the other winding. Power-frequency transformers may have ''taps'' at intermediate points on the winding, usually on the higher voltage winding side, for voltage adjustment. Taps may be manually reconnected, or a manual or automatic switch may be provided for changing taps. Automatic on-load
tap changer A tap changer is a mechanism in transformers which allows for variable turn ratios to be selected in distinct steps. This is done by connecting to a number of access points known as taps along either the primary or secondary winding. Tap changers ...
s are used in electric power transmission or distribution, on equipment such as
arc furnace An electric arc furnace (EAF) is a Industrial furnace, furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundry, foundries for producing ...
transformers, or for automatic voltage regulators for sensitive loads. Audio-frequency transformers, used for the distribution of audio to public address loudspeakers, have taps to allow adjustment of impedance to each speaker. A center-tapped transformer is often used in the output stage of an audio power
amplifier An amplifier, electronic amplifier or (informally) amp is an electronic device that can increase the magnitude of a signal (a time-varying voltage or current). It may increase the power significantly, or its main effect may be to boost the v ...
in a push-pull circuit. Modulation transformers in AM transmitters are very similar.


Cooling

It is a rule of thumb that the life expectancy of electrical insulation is halved for about every 7 °C to 10 °C increase in
operating temperature An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the de ...
(an instance of the application of the
Arrhenius equation In physical chemistry, the Arrhenius equation is a formula for the temperature dependence of reaction rates. The equation was proposed by Svante Arrhenius in 1889, based on the work of Dutch chemist Jacobus Henricus van 't Hoff who had noted in 1 ...
). Small dry-type and liquid-immersed transformers are often self-cooled by natural convection and
radiation In physics, radiation is the emission or transmission of energy in the form of waves or particles through space or through a material medium. This includes: * ''electromagnetic radiation'', such as radio waves, microwaves, infrared, visi ...
heat dissipation. As power ratings increase, transformers are often cooled by forced-air cooling, forced-oil cooling, water-cooling, or combinations of these. Large transformers are filled with
transformer oil Transformer oil or insulating oil is an oil that is stable at high temperatures and has excellent electrical insulating properties. It is used in oil-filled transformers (wet transformers), some types of high-voltage capacitors, fluorescent lamp b ...
that both cools and insulates the windings.H. Lee Willis, ''Power Distribution Planning Reference Book'', 2004 CRC Press. , pg. 403 Transformer oil is often a highly refined
mineral oil Mineral oil is any of various colorless, odorless, light mixtures of higher alkanes from a mineral source, particularly a distillate of petroleum, as distinct from usually edible vegetable oils. The name 'mineral oil' by itself is imprecise, ...
that cools the windings and insulation by circulating within the transformer tank. The mineral oil and
paper Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, rags, grasses or other vegetable sources in water, draining the water through fine mesh leaving the fibre evenly distributed ...
insulation system has been extensively studied and used for more than 100 years. It is estimated that 50% of power transformers will survive 50 years of use, that the average age of failure of power transformers is about 10 to 15 years, and that about 30% of power transformer failures are due to insulation and overloading failures. Prolonged operation at elevated temperature degrades insulating properties of winding insulation and dielectric coolant, which not only shortens transformer life but can ultimately lead to catastrophic transformer failure. With a great body of empirical study as a guide, transformer oil testing including
dissolved gas analysis Dissolved gas analysis (DGA) is an examination of electrical transformer oil contaminants. Insulating materials within electrical equipment liberate gases as they slowly break down over time. The composition and distribution of these dissolved gas ...
provides valuable maintenance information. Building regulations in many jurisdictions require indoor liquid-filled transformers to either use dielectric fluids that are less flammable than oil, or be installed in fire-resistant rooms. Air-cooled dry transformers can be more economical where they eliminate the cost of a fire-resistant transformer room. The tank of liquid-filled transformers often has radiators through which the liquid coolant circulates by natural convection or fins. Some large transformers employ electric fans for forced-air cooling, pumps for forced-liquid cooling, or have
heat exchangers A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct conta ...
for water-cooling. An oil-immersed transformer may be equipped with a
Buchholz relay In electric power distribution and transmission, a Buchholz relay is a safety device mounted on some oil-filled power transformers and reactors, equipped with an external overhead oil reservoir called a "conservator". The Buchholz relay is use ...
, which, depending on severity of gas accumulation due to internal arcing, is used to either alarm or de-energize the transformer. Oil-immersed transformer installations usually include fire protection measures such as walls, oil containment, and fire-suppression sprinkler systems.
Polychlorinated biphenyl Polychlorinated biphenyls (PCBs) are highly carcinogenic chemical compounds, formerly used in industrial and consumer products, whose production was banned in the United States by the Toxic Substances Control Act in 1979 and internationally by t ...
s (PCBs) have properties that once favored their use as a dielectric coolant, though concerns over their environmental persistence led to a widespread ban on their use. Today, non-toxic, stable
silicone A silicone or polysiloxane is a polymer made up of siloxane (−R2Si−O−SiR2−, where R = organic group). They are typically colorless oils or rubber-like substances. Silicones are used in sealants, adhesives, lubricants, medicine, cooking ...
-based oils, or fluorinated hydrocarbons may be used where the expense of a fire-resistant liquid offsets additional building cost for a transformer vault. However, the long life span of transformers can mean that the potential for exposure can be high long after banning. Some transformers are gas-insulated. Their windings are enclosed in sealed, pressurized tanks and often cooled by
nitrogen Nitrogen is the chemical element with the symbol N and atomic number 7. Nitrogen is a nonmetal and the lightest member of group 15 of the periodic table, often called the pnictogens. It is a common element in the universe, estimated at se ...
or
sulfur hexafluoride Sulfur hexafluoride or sulphur hexafluoride (British spelling) is an inorganic compound with the formula SF6. It is a colorless, odorless, non- flammable, and non-toxic gas. has an octahedral geometry, consisting of six fluorine atoms attached ...
gas. Experimental power transformers in the 500‐to‐1,000 kVA range have been built with
liquid nitrogen Liquid nitrogen—LN2—is nitrogen in a liquid state at low temperature. Liquid nitrogen has a boiling point of about . It is produced industrially by fractional distillation of liquid air. It is a colorless, low viscosity liquid that is wide ...
or
helium Helium (from el, ἥλιος, helios, lit=sun) is a chemical element with the symbol He and atomic number 2. It is a colorless, odorless, tasteless, non-toxic, inert, monatomic gas and the first in the noble gas group in the periodic table. ...
cooled
superconducting Superconductivity is a set of physical properties observed in certain materials where electrical resistance vanishes and magnetic flux fields are expelled from the material. Any material exhibiting these properties is a superconductor. Unlike ...
windings, which eliminates winding losses without affecting core losses.


Insulation

Insulation must be provided between the individual turns of the windings, between the windings, between windings and core, and at the terminals of the winding. Inter-turn insulation of small transformers may be a layer of insulating varnish on the wire. Layer of paper or polymer films may be inserted between layers of windings, and between primary and secondary windings. A transformer may be coated or dipped in a polymer resin to improve the strength of windings and protect them from moisture or corrosion. The resin may be impregnated into the winding insulation using combinations of vacuum and pressure during the coating process, eliminating all air voids in the winding. In the limit, the entire coil may be placed in a mold, and resin cast around it as a solid block, encapsulating the windings. Large oil-filled power transformers use windings wrapped with insulating paper, which is impregnated with oil during assembly of the transformer. Oil-filled transformers use highly refined mineral oil to insulate and cool the windings and core. Construction of oil-filled transformers requires that the insulation covering the windings be thoroughly dried of residual moisture before the oil is introduced. Drying may be done by circulating hot air around the core, by circulating externally heated transformer oil, or by vapor-phase drying (VPD) where an evaporated solvent transfers heat by condensation on the coil and core. For small transformers, resistance heating by injection of current into the windings is used.


Bushings

Larger transformers are provided with high-voltage insulated bushings made of polymers or porcelain. A large bushing can be a complex structure since it must provide careful control of the
electric field gradient In atomic, molecular, and solid-state physics, the electric field gradient (EFG) measures the rate of change of the electric field at an atomic nucleus generated by the electronic charge distribution and the other nuclei. The EFG couples with the ...
without letting the transformer leak oil.


Classification parameters

Transformers can be classified in many ways, such as the following: * ''
Power rating In electrical engineering and mechanical engineering, the power rating of equipment is the highest power input allowed to flow through particular equipment. According to the particular discipline, the term ''power'' may refer to electrical or me ...
'': From a fraction of a volt-ampere (VA) to over a thousand MVA. * ''Duty of a transformer'': Continuous, short-time, intermittent, periodic, varying. * ''Frequency range'': Power-frequency,
audio-frequency An audio frequency or audible frequency (AF) is a periodic vibration whose frequency is audible to the average human. The SI unit of frequency is the hertz (Hz). It is the property of sound that most determines pitch. The generally accepted ...
, or
radio-frequency Radio frequency (RF) is the oscillation rate of an alternating electric current or voltage or of a magnetic, electric or electromagnetic field or mechanical system in the frequency range from around to around . This is roughly between the upp ...
. * ''Voltage class'': From a few volts to hundreds of kilovolts. * ''Cooling type'': Dry or liquid-immersed; self-cooled, forced air-cooled;forced oil-cooled, water-cooled. * ''Application'': power supply, impedance matching, output voltage and current stabilizer,
pulse In medicine, a pulse represents the tactile arterial palpation of the cardiac cycle (heartbeat) by trained fingertips. The pulse may be palpated in any place that allows an artery to be compressed near the surface of the body, such as at the nec ...
, circuit isolation,
power distribution Electric power distribution is the final stage in the delivery of electric power; it carries electricity from the transmission system to individual consumers. Distribution substations connect to the transmission system and lower the transmissi ...
,
rectifier A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation (converting DC to AC) is performed by an Power ...
,
arc furnace An electric arc furnace (EAF) is a Industrial furnace, furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundry, foundries for producing ...
, amplifier output, etc.. * ''Basic magnetic form'': Core form, shell form, concentric, sandwich. * ''Constant-potential transformer descriptor'': Step-up, step-down, isolation. * ''General winding configuration'': By IEC vector group, two-winding combinations of the phase designations delta, wye or star, and
zigzag A zigzag is a pattern made up of small corners at variable angles, though constant within the zigzag, tracing a path between two parallel lines; it can be described as both jagged and fairly regular. In geometry, this pattern is described as ...
;
autotransformer An autotransformer is an electrical transformer with only one winding. The " auto" (Greek for "self") prefix refers to the single coil acting alone, not to any kind of automatic mechanism. In an autotransformer, portions of the same winding act a ...
, Scott-T * ''Rectifier phase-shift winding configuration'': 2-winding, 6-pulse; 3-winding, 12-pulse; . . ., , 'n'' − 1middot;6-pulse; polygon; etc..


Applications

Various specific electrical application designs require a variety of
transformer types A variety of types of electrical transformer are made for different purposes. Despite their design differences, the various types employ the same basic principle as discovered in 1831 by Michael Faraday, and share several key functional part ...
. Although they all share the basic characteristic transformer principles, they are customized in construction or electrical properties for certain installation requirements or circuit conditions. In
electric power transmission Electric power transmission is the bulk movement of electrical energy from a generating site, such as a power plant, to an electrical substation. The interconnected lines that facilitate this movement form a ''transmission network''. This is ...
, transformers allow transmission of electric power at high voltages, which reduces the loss due to heating of the wires. This allows generating plants to be located economically at a distance from electrical consumers. All but a tiny fraction of the world's electrical power has passed through a series of transformers by the time it reaches the consumer. In many electronic devices, a transformer is used to convert voltage from the distribution wiring to convenient values for the circuit requirements, either directly at the power line frequency or through a switch mode power supply. Signal and audio transformers are used to couple stages of
amplifier An amplifier, electronic amplifier or (informally) amp is an electronic device that can increase the magnitude of a signal (a time-varying voltage or current). It may increase the power significantly, or its main effect may be to boost the v ...
s and to match devices such as
microphone A microphone, colloquially called a mic or mike (), is a transducer that converts sound into an electrical signal. Microphones are used in many applications such as telephones, hearing aids, public address systems for concert halls and public ...
s and
record player A phonograph, in its later forms also called a gramophone (as a trademark since 1887, as a generic name in the UK since 1910) or since the 1940s called a record player, or more recently a turntable, is a device for the mechanical and analogu ...
s to the input of amplifiers. Audio transformers allowed
telephone A telephone is a telecommunications device that permits two or more users to conduct a conversation when they are too far apart to be easily heard directly. A telephone converts sound, typically and most efficiently the human voice, into e ...
circuits to carry on a two-way conversation over a single pair of wires. A
balun A balun (from "balanced to unbalanced", originally, but now dated from "balancing unit") is an electrical device that allows balanced and unbalanced lines to be interfaced without disturbing the impedance arrangement of either line. A balun c ...
transformer converts a signal that is referenced to ground to a signal that has balanced voltages to ground, such as between external cables and internal circuits. Isolation transformers prevent leakage of current into the secondary circuit and are used in medical equipment and at construction sites. Resonant transformers are used for coupling between stages of radio receivers, or in high-voltage Tesla coils.


History


Discovery of induction

Electromagnetic induction Electromagnetic or magnetic induction is the production of an electromotive force (emf) across an electrical conductor in a changing magnetic field. Michael Faraday is generally credited with the discovery of induction in 1831, and James Clerk ...
, the principle of the operation of the transformer, was discovered independently by
Michael Faraday Michael Faraday (; 22 September 1791 – 25 August 1867) was an English scientist who contributed to the study of electromagnetism and electrochemistry. His main discoveries include the principles underlying electromagnetic inducti ...
in 1831 and
Joseph Henry Joseph Henry (December 17, 1797– May 13, 1878) was an American scientist who served as the first Secretary of the Smithsonian Institution. He was the secretary for the National Institute for the Promotion of Science, a precursor of the Smith ...
in 1832. Only Faraday furthered his experiments to the point of working out the equation describing the relationship between EMF and magnetic flux now known as
Faraday's law of induction Faraday's law of induction (briefly, Faraday's law) is a basic law of electromagnetism predicting how a magnetic field will interact with an electric circuit to produce an electromotive force (emf)—a phenomenon known as electromagnetic inducti ...
: : , \mathcal, = \left, \, where , \mathcal, is the magnitude of the EMF in volts and ΦB is the magnetic flux through the circuit in webers. Faraday performed early experiments on induction between coils of wire, including winding a pair of coils around an iron ring, thus creating the first toroidal closed-core transformer. However he only applied individual pulses of current to his transformer, and never discovered the relation between the turns ratio and EMF in the windings.


Induction coils

The first type of transformer to see wide use was the
induction coil An induction coil or "spark coil" (archaically known as an inductorium or Ruhmkorff coil after Heinrich Rühmkorff) is a type of electrical transformer used to produce high-voltage pulses from a low-voltage direct current (DC) supply. p.98 To ...
, invented by Rev.
Nicholas Callan Father Nicholas Joseph Callan (22 December 1799 – 10 January 1864) was an Irish priest and scientist from Darver, County Louth, Ireland. He was Professor of Natural Philosophy in Maynooth College in County Kildare from 1834, and is best known ...
of Maynooth College, Ireland in 1836. He was one of the first researchers to realize the more turns the secondary winding has in relation to the primary winding, the larger the induced secondary EMF will be. Induction coils evolved from scientists' and inventors' efforts to get higher voltages from batteries. Since batteries produce direct current (DC) rather than AC, induction coils relied upon vibrating
electrical contact An electrical contact is an electrical circuit component found in electrical switches, relays, connectors and circuit breakers. Each contact is a piece of electrically conductive material, typically metal. When a pair of contacts touch, they ca ...
s that regularly interrupted the current in the primary to create the flux changes necessary for induction. Between the 1830s and the 1870s, efforts to build better induction coils, mostly by trial and error, slowly revealed the basic principles of transformers.


First alternating current transformers

By the 1870s, efficient generators producing alternating current (AC) were available, and it was found AC could power an induction coil directly, without an
interrupter An interrupter in electrical engineering is a device used to interrupt the flow of a steady direct current for the purpose of converting a steady current into a changing one. Frequently, the interrupter is used in conjunction with an inductor (c ...
. In 1876, Russian engineer
Pavel Yablochkov Pavel Nikolayevich Yablochkov (also transliterated as Jablochkoff; russian: Павел Николаевич Яблочков) ( – ) was a Russian electrical engineer, businessman and the inventor of the Yablochkov candle (a type of electric ...
invented a lighting system based on a set of induction coils where the primary windings were connected to a source of AC. The secondary windings could be connected to several 'electric candles' (arc lamps) of his own design. The coils Yablochkov employed functioned essentially as transformers. In 1878, the Ganz factory, Budapest, Hungary, began producing equipment for electric lighting and, by 1883, had installed over fifty systems in Austria-Hungary. Their AC systems used arc and incandescent lamps, generators, and other equipment.
Lucien Gaulard Lucien Gaulard (16 July 1850 – 26 November 1888) invented devices for the transmission of alternating current electrical energy. Biography Gaulard was born in Paris, France in 1850. A power transformer developed by Gaulard of France and John ...
and
John Dixon Gibbs John Dixon Gibbs (1834–1912) was a British engineer and financier who, together with Lucien Gaulard, is often credited as the co-inventor of the AC step-down transformer. The transformer was first demonstrated in 1883 at London's Royal Aquarium ...
first exhibited a device with an open iron core called a 'secondary generator' in London in 1882, then sold the idea to the Westinghouse company in the United States. They also exhibited the invention in Turin, Italy in 1884, where it was adopted for an electric lighting system.


Early series circuit transformer distribution

Induction coils with open magnetic circuits are inefficient at transferring power to loads. Until about 1880, the paradigm for AC power transmission from a high voltage supply to a low voltage load was a series circuit. Open-core transformers with a ratio near 1:1 were connected with their primaries in series to allow use of a high voltage for transmission while presenting a low voltage to the lamps. The inherent flaw in this method was that turning off a single lamp (or other electric device) affected the voltage supplied to all others on the same circuit. Many adjustable transformer designs were introduced to compensate for this problematic characteristic of the series circuit, including those employing methods of adjusting the core or bypassing the magnetic flux around part of a coil. Efficient, practical transformer designs did not appear until the 1880s, but within a decade, the transformer would be instrumental in the
war of the currents The war of the currents was a series of events surrounding the introduction of competing electric power transmission systems in the late 1880s and early 1890s. It grew out of two lighting systems developed in the late 1870s and early 1880s; arc ...
, and in seeing AC distribution systems triumph over their DC counterparts, a position in which they have remained dominant ever since.


Closed-core transformers and parallel power distribution

In the autumn of 1884,
Károly Zipernowsky Károly Zipernowsky (born as Carl Zipernowsky, 4 April 1853 in Vienna – 29 November 1942 in Budapest) was an Austrian-born Hungarian electrical engineer. He invented the transformer with his colleagues (Miksa Déri and Ottó Bláthy) at t ...
,
Ottó Bláthy Ottó Titusz Bláthy (11 August 1860 – 26 September 1939) was a Hungarian electrical engineer. In his career, he became the co-inventor of the modern electric transformer, the tension regulator, the AC watt-hour meter. motor capacitor f ...
and
Miksa Déri Miksa Déri (27 October 1854 November, Bács, Kingdom of Hungary, (now: Bač, Serbia) – 3 March 1938) was a Hungarian electrical engineer, inventor, power plant builder. He contributed with his partners Károly Zipernowsky and Ottó Bláth ...
(ZBD), three Hungarian engineers associated with the
Ganz Works The Ganz Works or Ganz ( or , ''Ganz companies'', formerly ''Ganz and Partner Iron Mill and Machine Factory'') was a group of companies operating between 1845 and 1949 in Budapest, Hungary. It was named after Ábrahám Ganz, the founder and the ...
, had determined that open-core devices were impracticable, as they were incapable of reliably regulating voltage. In their joint 1885 patent applications for novel transformers (later called ZBD transformers), they described two designs with closed magnetic circuits where copper windings were either wound around an iron wire ring core or surrounded by an iron wire core. The two designs were the first application of the two basic transformer constructions in common use to this day, termed "core form" or "shell form" . The Ganz factory had also in the autumn of 1884 made delivery of the world's first five high-efficiency AC transformers, the first of these units having been shipped on September 16, 1884. This first unit had been manufactured to the following specifications: 1,400 W, 40 Hz, 120:72 V, 11.6:19.4 A, ratio 1.67:1, one-phase, shell form. In both designs, the magnetic flux linking the primary and secondary windings traveled almost entirely within the confines of the iron core, with no intentional path through air (see
Toroidal cores Toroidal describes something which resembles or relates to a torus or toroid: Mathematics *Torus *Toroid, a surface of revolution which resembles a torus *Toroidal polyhedron *Toroidal coordinates, a three-dimensional orthogonal coordinate system ...
below). The new transformers were 3.4 times more efficient than the open-core bipolar devices of Gaulard and Gibbs. The ZBD patents included two other major interrelated innovations: one concerning the use of parallel connected, instead of series connected, utilization loads, the other concerning the ability to have high turns ratio transformers such that the supply network voltage could be much higher (initially 1,400 to 2,000 V) than the voltage of utilization loads (100 V initially preferred). When employed in parallel connected electric distribution systems, closed-core transformers finally made it technically and economically feasible to provide electric power for lighting in homes, businesses and public spaces. Bláthy had suggested the use of closed cores, Zipernowsky had suggested the use of parallel shunt connections, and Déri had performed the experiments; In early 1885, the three engineers also eliminated the problem of
eddy current Eddy currents (also called Foucault's currents) are loops of electrical current induced within conductors by a changing magnetic field in the conductor according to Faraday's law of induction or by the relative motion of a conductor in a mag ...
losses with the invention of the lamination of electromagnetic cores. Transformers today are designed on the principles discovered by the three engineers. They also popularized the word 'transformer' to describe a device for altering the EMF of an electric current although the term had already been in use by 1882. In 1886, the ZBD engineers designed, and the Ganz factory supplied electrical equipment for, the world's first
power station A power station, also referred to as a power plant and sometimes generating station or generating plant, is an industrial facility for the generation of electric power. Power stations are generally connected to an electrical grid. Many p ...
that used AC generators to power a parallel connected common electrical network, the steam-powered Rome-Cerchi power plant.


Westinghouse improvements

Although
George Westinghouse George Westinghouse Jr. (October 6, 1846 – March 12, 1914) was an American entrepreneur and engineer based in Pennsylvania who created the railway air brake and was a pioneer of the electrical industry, receiving his first patent at the age of ...
had bought Gaulard and Gibbs' patents in 1885, the
Edison Electric Light Company General Electric Company (GE) is an American multinational conglomerate founded in 1892, and incorporated in New York state and headquartered in Boston. The company operated in sectors including healthcare, aviation, power, renewable energy ...
held an option on the US rights for the ZBD transformers, requiring Westinghouse to pursue alternative designs on the same principles. He assigned to William Stanley the task of developing a device for commercial use in United States. Stanley's first patented design was for induction coils with single cores of soft iron and adjustable gaps to regulate the EMF present in the secondary winding (see image). This design was first used commercially in the US in 1886 but Westinghouse was intent on improving the Stanley design to make it (unlike the ZBD type) easy and cheap to produce. Westinghouse, Stanley and associates soon developed a core that was easier to manufacture, consisting of a stack of thin 'E‑shaped' iron plates insulated by thin sheets of paper or other insulating material. Pre-wound copper coils could then be slid into place, and straight iron plates laid in to create a closed magnetic circuit. Westinghouse obtained a patent for the new low-cost design in 1887.


Other early transformer designs

In 1889, Russian-born engineer
Mikhail Dolivo-Dobrovolsky Mikhail Osipovich Dolivo-Dobrovolsky (russian: Михаи́л О́сипович Доли́во-Доброво́льский; german: Michail von Dolivo-Dobrowolsky or ''Michail Ossipowitsch Doliwo-Dobrowolski''; – ) was a Russian Empire ...
developed the first
three-phase Three-phase electric power (abbreviated 3φ) is a common type of alternating current used in electricity generation, Electric power transmission, transmission, and Electric power distribution, distribution. It is a type of polyphase system empl ...
transformer at the
Allgemeine Elektricitäts-Gesellschaft Allgemeine Elektricitäts-Gesellschaft AG (AEG; ) was a German producer of electrical equipment founded in Berlin as the ''Deutsche Edison-Gesellschaft für angewandte Elektricität'' in 1883 by Emil Rathenau. During the Second World War, AEG ...
('General Electricity Company') in Germany. In 1891,
Nikola Tesla Nikola Tesla ( ; ,"Tesla"
''
Tesla coil A Tesla coil is an electrical resonant transformer circuit designed by inventor Nikola Tesla in 1891. It is used to produce high-voltage, low-current, high-frequency alternating-current electricity. Tesla experimented with a number of different ...
, an air-cored, dual-tuned resonant transformer for producing very
high voltage High voltage electricity refers to electrical potential large enough to cause injury or damage. In certain industries, ''high voltage'' refers to voltage above a certain threshold. Equipment and conductors that carry high voltage warrant spec ...
s at high frequency.
Audio frequency An audio frequency or audible frequency (AF) is a periodic vibration whose frequency is audible to the average human. The SI unit of frequency is the hertz (Hz). It is the property of sound that most determines pitch. The generally accepted ...
transformers (" repeating coils") were used by early experimenters in the development of the
telephone A telephone is a telecommunications device that permits two or more users to conduct a conversation when they are too far apart to be easily heard directly. A telephone converts sound, typically and most efficiently the human voice, into e ...
.


See also

*
High-voltage transformer fire barriers High-voltage transformer fire barriers, or transformer firewalls, transformer ballistic firewalls, transformer blast walls, are outdoor countermeasures against cascading failures in a national electric grid. The purpose of these barriers, like co ...
* Inductive coupling *
Load profile In electrical engineering, a load profile is a graph of the variation in the electrical load versus time. A load profile will vary according to customer type (typical examples include residential, commercial and industrial), temperature and holi ...
*
Magnetization In classical electromagnetism, magnetization is the vector field that expresses the density of permanent or induced magnetic dipole moments in a magnetic material. Movement within this field is described by direction and is either Axial or Di ...
*
Parametric transformer The Parametric transformer (or paraformer) is a particular type of transformer. It transfers the power from primary to secondary windings not by mutual inductance coupling but by a variation of a parameter in its magnetic circuit. First described ...
*
Polyphase system A polyphase system is a means of distributing alternating-current (AC) electrical power where the power transfer is constant during each electrical cycle. AC phase refers to the phase offset value (in degrees) between AC in multiple conducting ...
*
Power inverter A power inverter, inverter or invertor is a power electronic device or circuitry that changes direct current (DC) to alternating current (AC). The resulting AC frequency obtained depends on the particular device employed. Inverters do the opp ...
* Rectiformer *
Voltage converter A voltage converter is an electric power converter which changes the voltage of an electrical power source. It may be combined with other components to create a power supply. AC and DC AC voltage conversion uses a transformer. Conversion from one ...


Notes


References


Bibliography

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External links

General links:
(Video) Power transformer inrush current (damping)

(Video) Power transformer overexcitation (damping)


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